Welcome to a world where innovation meets magnetism. At Ashvini Magnets, we invite you to discover the remarkable possibilities that our cutting-edge magnetic solutions offer. Whether you're in search of precision, strength, or versatility, our range of advanced magnets is designed to meet the most demanding applications. Explore the science behind magnetic excellence and see how our products can transform your ideas into reality.
Over 80% Market Share in India
Welcome to India's largest injection molded magnet manufacturer, Ashvini Magnets. With over 80% market share in India, we have been the dominant player in the industry for over 25 years. Our longevity and consistent quality have made us the preferred supplier for a vast majority of customers across the country. We take great pride in our ability to consistently deliver high-performance magnetic solutions that meet the evolving needs of our diverse client base.
Our market-leading position is a testament to the unwavering trust our customers have placed in us. We have built a reputation for reliability, innovation, and exceptional customer service that has solidified our standing as the go-to source for all things magnets in India.
Customer Satisfaction Rate
Satisfaction Rate
A testimony to our trusted qualities
Global Customers
Trusted around the world
Our 94% customer satisfaction rate is a powerful testament to the qualities that have earned us the trust of clients around the world. This impressive figure is a direct reflection of our unwavering commitment to excellence and customer service in the magnet industry. We take great pride in being the go-to choice for a diverse range of customers, from small businesses to multinational corporations, who rely on our expertise and reliability to power their operations.
Single Source of Supply
- For a majority of our clients, Ashvini Magnets serves as the exclusive supplier
- We fulfill 100% of the magnet requirements for these clients
- Our ability to meet all of our customers' magnetic needs has made us an indispensable partner, allowing them to streamline their supply chain and focus on their core business objectives
- By consolidating their magnet sourcing with Ashvini, our clients can benefit from greater efficiency, cost savings, and the peace of mind that comes with knowing their magnetic requirements are in the hands of a trusted and reliable supplier
4 Million Magnets/Month
Managing the complexities of high volume production of specialised magnets is our well proven strength. You are assured of high-quality magnets, no matter the complexity or volume of production.
Types of Magnets Offered
Specialized Magnet Assemblies
Our product line includes Insert Molded Magnets, Over Molded Magnets, and Magnetic Assemblies. These specialized solutions cater to specific industry needs and complex magnetic requirements.
Injection Bonded Magnets
We offer a wide range of injection bonded magnets, including Ferrite, Hybrid, and Rare Earth varieties. These magnets provide excellent performance and versatility for various applications.
At Ashvini Magnets, we provide the complete range of Bonded Magnets and Assemblies to ensure the perfect solution for your needs. Our offerings include:
- Injection Bonded Ferrite Magnets
- Injection Bonded Hybrid Magnets
- Injection Bonded Rare Earth Magnets
- Insert Molded Magnets
- Over Molded Magnets and Magnetic Assemblies
Weight and Production Metrics
At Ashvini Magnets, we've achieved remarkable versatility in our manufacturing capabilities. Our expertise allows us to produce magnets across a wide spectrum of weights, ranging from as light as 0.2 gm to as heavy as 500 gm.
Our production capacity is truly impressive. For our smallest magnets, we can produce an astounding 20,000 pieces per kilogram. On the other end of the spectrum, our largest magnets are so substantial that a single kilogram yields just 3 pieces.
This wide range in magnet sizes and weights demonstrates our ability to cater to diverse industrial needs, from miniature components to heavy-duty applications. Our commitment to "Innovation Magnetised" is evident in our capacity to manufacture magnets for virtually any requirement.
Advantages, like none other
Proprietary Technology
Controlled properties with our proprietary technology for kneading and dispersing. This ensures consistent dimensions and magnetic characteristics across all our products.
Precision and Flexibility
Precise and flexible control of the magnetic strength. Our magnets offer lower weight and higher machining ability for precision applications.
Aesthetic Excellence
Excellent and smooth aesthetics requires no post-processing finish. Our magnets look great right out of the mold.
Versatile Manufacturing
Easily manufacture variety of shapes, including intricate 3D Magnets. We also offer mono-bloc moulding with metals/objects for insert or over moulding.
Material Study Process
Concept and Feasibility
We begin the material study process by thoroughly exploring and even developing the concept and assessing the feasibility of the project. This involves conducting in-depth research, analyzing market trends, and evaluating the potential challenges and opportunities. Our team works collaboratively to ensure that the proposed concept is not only innovative but also practical and aligned with the client's requirements.
Engineering and Design
Once the concept is deemed feasible, our experienced engineering and design team takes over. They meticulously develop the engineering designs, incorporating the latest techniques and technologies. This phase also includes conducting rigorous simulations to refine the design, optimize performance, and identify any potential areas for improvement.
Prototyping
With the engineering designs in place, we move on to the prototyping phase. Here, we create rapid prototypes to quickly validate the design and gather valuable feedback. This is followed by the production of more advanced prototypes, which undergo extensive testing and validation to ensure that the final product meets or exceeds the desired specifications.
Tooling and Manufacturing
The next step in the process is the tooling and manufacturing phase. This involves the manufacturing of the necessary molds, the compounding of the materials, and the setup of the full-scale automated production line. Our team of experts ensures that every aspect of this phase is executed with the utmost precision, resulting in high-quality and consistent products.
Quality Control and Supply Chain
The final phase of the material study process focuses on quality control and supply chain management. We implement rigorous process and quality control measures to ensure that each and every product meets our stringent standards. Additionally, we establish efficient packaging and supply chain systems to ensure the seamless delivery of our products to our customers, no matter their location.
Magnetic Properties Offered
Complex Shapes
Turbine, Helical-shaped and more.
Pole Configuration
2 poles to 72 poles
Size Range
2.5 mm OD to 152 mm OD
Magnetic Strength
0.4 MGOe up to 18 MGOe
At Ashvini Magnets, we pride ourselves on offering a comprehensive range of magnetic properties to cater to the diverse needs of our customers. Our expertise in material science and manufacturing allows us to produce magnets with exceptional versatility.
Whether you require a simple 2-pole configuration or a more complex 72-pole setup, we have the capabilities to meet your specifications. Our size range spans from as small as 2.5mm in outer diameter up to a substantial 152mm, ensuring we can accommodate a wide variety of applications.
Equally impressive is our ability to manufacture magnets with advanced 3D shapes designed for specialized applications, including turbine magnets, helical (spiral) magnets, magnets with undercuts, and more. Our magnets are available in a wide range of magnetic strengths, from a modest 0.4 MGOe to a powerful 18 MGOe. This extensive spectrum allows our customers to choose the ideal magnetic properties to meet their specific needs, whether for high-precision instrumentation or robust industrial applications.
Fastest Development Time
Quick Samples
At Ashvini Magnets, we pride ourselves on our industry-leading development and production timelines. Our first sample lead time is measured in days, not weeks, setting us apart from our competitors. This rapid turnaround allows our clients to accelerate their product development cycles and get to market faster.
Rapid Scale-up
But we don't stop at quick samples. Our expertise extends to rapid scale-up for full-scale production, which is the fastest in the industry. This means that once you approve your sample, we can quickly ramp up to meet your production needs, minimizing delays and maximizing your market advantage.
Magnetic Properties achieved with Simulations
Minimum Leakage Flux
Our simulations achieve minimum leakage flux, optimizing magnetic efficiency.
Accurate Pole Formation
Pole formation to accurately achieve required waveform, enhancing magnetic performance.
Controlled Flux Rise
Control the rise in flux at every degree of rotation, ensuring precise magnetic properties.
Optimized Properties
Our simulations allow us to fine-tune and optimize magnetic properties for each application.
World-Class Quality Control
At Ashvini Magnets, we are committed to delivering the highest quality products through our state-of-the-art quality control procedures. Our impressive equipment arsenal includes:
Magnetic Analysis Powerhouse
At Magnetic Analysis Powerhouse, we pride ourselves on our advanced technology and meticulous attention to detail in validating magnetic properties. Our state-of-the-art Magnet Analyser/Scanner from Japan and Hysteresis Loop Tracer Machine from Germany are integral in our rigorous R&D process, ensuring the perfection of our materials and components.
Precision in Every Magnet
Our commitment to excellence is evident in our approach to validating each magnet's properties. We have designed various specialized devices to ensure comprehensive analysis and validation, tailored to the specific applications of each magnet. These include:
- Flux Meters and Search Coils: Essential for measuring the magnetic flux in different contexts.
- Gauss Meters with Jigs: These provide precise measurements of magnetic field strength.
- Special Purpose Machines: Custom-built to measure each magnet according to its application, ensuring optimal performance in real-world scenarios.
Physical Perfection Guaranteed
But we don't stop at just magnetic testing. Our Vision Inspection Machines and Flux/Gauss Meters also scrutinize the physical attributes of our magnets, leaving no stone unturned in our pursuit of absolute perfection.
By leveraging these sophisticated tools and methodologies, we guarantee that every magnet meets the highest standards of quality and performance. This unwavering attention to detail is what sets us apart in the field of magnetic analysis.
Quality is the cornerstone of our business, and these world-class instruments are the tools that allow us to consistently exceed the highest industry standards. We're proud to be the quality leaders in the magnet manufacturing world!
A Swiss Tool Room
At Ashvini Magnets, we take great pride in our state-of-the-art Swiss tool room. In 2023 alone, our highly skilled team crafted over 50 specialized molds to support the production of our world-class magnets.
Our tool room is equipped with a range of advanced Swiss machines, including high-speed milling, CNC, EDM, and precision drilling capabilities. These specialized tools allow us to produce complex mold geometries with unparalleled accuracy and efficiency.
To ensure continuous operation and meet the global demand for our products, our tool room runs 24 hours a day, 7 days a week. This relentless commitment to productivity and quality enables us to quickly fulfill orders and export our magnets to customers around the world.
Proven Mould Designs
Exotic Mould Materials
We utilize cutting-edge mould materials to ensure superior quality and performance.
Ideal Material Packing
Our designs create ideal material packing conditions inside cavities for optimal product formation.
Optimized Weld Lines
We achieve weld lines with optimum temperature and pressure for seamless product integrity.
Precision Gating and Venting
Accurate gating and venting techniques ensure void-free products of the highest quality.
At Ashvini Magnets, our proven mould designs are the result of years of innovation and meticulous engineering. These advanced techniques enable us to consistently produce high-quality magnets that exceed industry standards.
Optimum Mould Temperature
Our mould designs maintain the ideal temperature for consistent product quality and performance.
Optimum Heating and Cooling
We implement optimum heating and cooling strategies to enhance product quality and production efficiency.
Tight Tolerances
Our mould designs maintain tight tolerances for exceptional product consistency.
Reduced Warpage
Advanced design techniques minimize warpage, resulting in superior product aesthetics and functionality.
Proven Mould Designs
3D CAD for Designing and Drafting
We utilize 3D CAD technology for the design and drafting of our molds to ensure precision and accuracy.
FEA for Mold Flow Analysis
Our team performs Finite Element Analysis (FEA) to optimize mold flow and achieve ideal material packing conditions.
Magnetization Profile Analysis
We conduct magnetization profile analysis to ensure optimal orientation and performance of our magnets.
Automated Production Excellence
State-of-the-Art Facilities
Our production facilities feature the latest automated technology to ensure efficiency and consistency. From advanced robotics to intelligent material handling systems, every aspect of our manufacturing process is optimized for precision and speed.
Captive Compounding
We maintain strict control over material quality and composition in our own compounding facility. By vertically integrating this critical process, we can guarantee the integrity and performance of the raw materials used in our magnets.
Automated Material Handling
Our automated material feed systems optimize production flow and minimize waste. Intelligent conveyors, hoppers, and silos work in concert to ensure a seamless, uninterrupted manufacturing process, allowing us to scale output without sacrificing quality.
Robotic Precision
Advanced robotic systems handle components with unparalleled accuracy, speed, and consistency. By leveraging the latest automation technologies, we can achieve tighter tolerances, eliminate defects, and maintain the highest standards of product quality.
At Ashvini Magnets, our commitment to automation excellence is the foundation of our global leadership. By investing in the most advanced production capabilities, we are able to consistently deliver magnets that exceed the expectations of our customers worldwide.
Most Advanced in Injection Moulding
Advanced Manufacturing Techniques
We offer the most advanced injection moulding, insert moulded and over moulded magnet manufacturing processes in the industry. Our cutting-edge techniques ensure precision and quality in every magnet we produce.
Specialized Tooling and Fixtures
Our in-house team has developed specialized tooling and fixtures to support our advanced manufacturing processes. This custom equipment allows us to achieve unparalleled accuracy and efficiency in magnet production.
Packaging Standards
At Ashvini Magnets, we take great pride in our commitment to delivering the highest quality products to our customers. This commitment extends to the way we package and ship our magnets, ensuring they arrive at their destination in perfect condition.
Each magnet is carefully packed as per the strictest global standards and client specifications. Our dedicated packaging team follows detailed protocols to ensure the integrity and safety of every shipment. From the selection of premium materials to the meticulous sealing and labeling processes, no detail is overlooked.
Premium Materials
We use only the best materials to ensure the safety of our magnets during shipping.
Meticulous Protocols
Our dedicated packaging team follows strict guidelines to maintain quality and integrity.
Tamper-Evident Seals
Every shipment is secured with tamper-evident seals and labels for traceability.
- Adherence to strict packaging protocols developed in-house and in collaboration with industry experts
- Customized packaging solutions tailored to the unique requirements of each client
- Compliance with the UN902 Packaging Standard for the transportation of dangerous goods
- Robust outer packaging to withstand the rigors of international shipping
- Tamper-evident seals and labels for traceability and security
- Specialized cushioning and insulation to protect magnets from impact, vibration, and temperature fluctuations
By investing in state-of-the-art packaging technologies and maintaining the highest quality standards, we ensure that each Ashvini Magnet arrives at its destination in pristine condition, ready to be seamlessly integrated into our customers' products and applications.
Client Applications
With over 150 happy clients, Ashvini Magnets serves a wide range of applications across various industries:
Automotive
Automobile Instrument Cluster/Dashboard Instrument, Digital Speedometers, Sensors
Motors
DC Micro Motors, Stepper Motors, AC Synchronous Motor Magnets
Electrical and Electronics
Electrical Meters, Coupling Magnets, Speaker/Telephone Receivers, Disk Drives
Scientific and Educational
Clock/Timers, Reed Relays, Educational Kits and Scientific Instruments, Magnet Bearings
Additional applications we serve include:
- Roll for copiers
- Xerographic applications
- Magnetic seals
- Magnetic latches
Exports Overview
Ashvini Magnets has a strong global presence, exporting our high-quality magnets to countries around the world. Our international clientele spans multiple industries and sectors, reflecting the versatility and reliability of our products.
We take great pride in our ability to comply with the various shipping and export regulations in the markets we serve. Our dedicated export operations team ensures that every shipment meets the strictest standards for safety, security, and on-time delivery.
Exports play a crucial role in the overall growth and success of our business. By expanding our reach beyond our domestic market, we are able to introduce Ashvini Magnets to new customers and showcase the exceptional quality and performance of our products on a global scale.
Through our export initiatives, we have established a reputation for reliability, innovation, and customer-centric service. Our international clients value the attention to detail, technical expertise, and responsiveness that are the hallmarks of the Ashvini Magnets brand.
Global Export Locations
Contact Information
Thank you for your interest in Ashvini Magnets Pvt. Ltd. We welcome your inquiries and look forward to assisting you with your magnet needs. Please find our updated contact details below:
Address:
Ashvini Magnets Pvt. Ltd.
Survey No. 255/1, Plot No 5 & 6, Tirumala Industrial Area,
Hinjawadi, Tal. Mulshi,
Dist. Pune - 411 057, INDIA
Email:
- For sales inquiries: sales@ashvinimagnets.com
- For recruitment: hr@ashvinimagnets.com
- For vendor communication: purchase@ashvinimagnets.com
- For all other communications: admin@ashvinimagnets.com
Website:
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